Toyota confirms arrival of hydrogen Hilux in 2028 with greater range and towing capacity than the electric version
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Toyota confirms arrival of hydrogen Hilux in 2028 with greater range and towing capacity than the electric version

Toyota announced that the Hilux equipped with a hydrogen fuel cell will begin production in 2028. This model is intended for fleets and commercial customers in Europe. The announcement was made during the IAA Transportation 2026 event, held in Hanover, Germany, positioning the Japanese manufacturer at the forefront of the medium pickup competition with this technology available on the continent.

The automaker's objectives include a range exceeding 400 km in the WLTP cycle and a towing capacity of 2,500 kg, in addition to an estimated refueling time between three and five minutes. It is important to note that Toyota itself considers these values as development goals, not as already approved data; the company also did not disclose information regarding tank capacity, power, or payload.

The comparison with the fully electric Hilux illustrates the reason for this technological choice. The battery variant has a WLTP range ranging from 240 km to 260 km, depending on the configuration and market, can tow up to 2,000 kg, and requires approximately 30 minutes on a fast charger to go from 10% to 80% charge. This difference becomes significant for fleets operating all day.

The propulsion system uses technology derived from the Mirai sedan, generating electricity internally through the reaction between hydrogen and atmospheric oxygen, resulting only in water vapor as an exhaust byproduct. The first prototype of this technology was presented in 2022.

In 2024, Toyota developed ten test units in the United Kingdom. These vehicles featured three tanks integrated into the ladder chassis, a lithium-ion battery located under the bed, a rear electric motor with 182 hp and 30.6 kgfm, and a declared range of 600 km. Although the series version promises 400 km, the brand has not clarified the discrepancy between the figures.

According to a survey by the European Hydrogen Observatory in May of this year, there are only 179 public hydrogen stations in Europe, 160 of which have dispensers compatible with 700 bar vehicles. In contrast, the charging infrastructure for electric vehicles is much more extensive, and fuel cell vehicles tend to have a higher cost than equivalent battery or combustion models.

The pickup enters a scenario of operational expansion in Europe: Toyota's light utility sales on the continent have more than doubled in the last five years and are projected to exceed 165,000 units in 2026, representing over 7% market share. The future goal is to reach 200,000 annual units and 8% share by 2030.

There are no launch plans for markets outside of Europe. In Brazil, the ninth generation of the Hilux is scheduled for early 2027, manufactured in Zárate, Argentina. This version will include a 204 hp 2.8 turbodiesel engine and an electric option of 196 hp with a range of up to 380 km. Hydrogen technology is not part of the regional planning, and the country still lacks a public supply network.

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Hydrogen-powered Toyota Hilux will participate in the 2027 Dakar Rally in Saudi Arabia
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Hydrogen-powered Toyota Hilux will participate in the 2027 Dakar Rally in Saudi Arabia

Toyota Gazoo Racing has officially announced the partners for the hydrogen-powered Hilux pickup truck that will compete in the 2027 Dakar Rally, held in Saudi Arabia, and has revealed the final livery of the prototype.

The vehicle has been named DKR GR FC Hilux and will compete in the Future Mission 1000 category. This category is intended for experimental vehicles that run parallel to the main route without directly competing for the title in the main automobile class.

Unlike versions equipped with internal combustion engines, this model uses a hydrogen fuel cell system. According to Toyota itself, this system is '2.5th generation,' integrating elements from the second and third generations of components. Thanks to this technology, the exhaust emits only water vapor during the timed stages on Saudi soil.

The development of the prototype is taking place at the manufacturer's research center located in Belgium, where final assembly is underway before the start of the testing program preceding the rally.

The competition is scheduled to take place between January 1st and 15th, 2027, with the start and finish in King Abdullah Economic City. The Future Mission 1000 comprises 13 stages and totals 1,000 timed kilometers. To meet these requirements, the Japanese manufacturer established four strategic collaborations.

Jameel Motorsport, responsible for the distribution of Toyota and Lexus in the host country, will provide local logistical support. Denso will contribute component technology, while IAV will supply the Dragoon electronic control unit and the corresponding control software. Furthermore, Toyo Tires provided the tires, which are partially manufactured with sustainable materials, as reported by the company.

This project also aims to collect crucial data on the fuel cell's performance when exposed to severe conditions of heat, dust, and intense vibrations. Toyota has already announced a series version of the hydrogen-powered Hilux for 2028, which will have a range exceeding 400 km in the WLTP cycle, a towing capacity of 2,500 kg, and an estimated refueling time of about five minutes.

These figures exceed those of the fully electric Hilux, which has a range of 257 km and a towing capacity between 1,600 kg and 2,000 kg. However, they remain below the values of the pickup sold in Brazil, specifically the 2.8 turbodiesel version, which has 204 hp, 50.9 kgfm, and can tow up to 3,500 kg.

The use of hydrogen is not new to Mission 1000; prototypes such as HySE-X1 and HySE-X2, belonging to a consortium in which Toyota participates, completed the category in 2024 and 2025. However, this brand represents Toyota's debut in motorsport with a fuel cell, a technology whose serial implementation still faces challenges related to infrastructure. According to the European Hydrogen Observatory, Europe has 179 operational hydrogen stations.

Removing fenders on the Toyota Hilux saves money but creates serious ground clearance issues
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Removing fenders on the Toyota Hilux saves money but creates serious ground clearance issues

Removing the fenders from the pickup does indeed reduce aerodynamic drag, but this gain is insignificant compared to a much more serious problem—ground clearance. This conclusion was reached through a simulation conducted by the American consulting company Premier Aerodynamics, using an eighth-generation Toyota Hilux traveling at 100 km/h, and a video of this study was published on YouTube.

The company used the OpenFOAM program, which is open-source software for Computational Fluid Dynamics (CFD), to measure the impact of the rubber deflectors installed behind the wheels. With the fenders in place, the truck's drag coefficient increases from 0.37 to 0.38. According to the lead analyst, removing these parts could save about $70 USD per year on fuel, equivalent to 358 Brazilian reais, based on predominantly road use and prices in the United States.

However, the diagnosis itself proved more significant than the financial benefit. These deflectors worsen aerodynamics by disrupting airflow in the upper part of the body, but they also exacerbate an existing issue: the raised suspension causes large turbulence vortices around the wheels. The front of the Hilux effectively keeps air pressed against the body, and it is behind the front wheels that this flow separates due to free travel.

The analysis indicates that more effective changes would be covering the cargo bed, preferably with a fastback-style cover featuring a sloping line, or lowering the suspension height. The study also criticizes two stylistic elements of the eighth generation: the protruding wheel arches and A-pillars, which serve no practical function and increase air resistance.

Nevertheless, the pickup performed better than its appearance suggested. The body line between the rear wheel arch and the cargo bed cover rises and functions as a diffuser, and the airflow over the cargo bed is well controlled. In a previous analysis, the same consulting company concluded that the second-generation Ram Dakota was also more aerodynamic than it appeared.

For those considering removing these parts, it should be remembered: the fenders are designed to prevent water, dirt, and gravel from splashing onto the body itself and onto vehicles following behind. Resolution 888/2021 from Contran establishes requirements for anti-splash systems for pickups and protective devices for wheels on cars, pickups, and station wagons, with phased implementation deadlines.

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